Gas Nitriding Screw Heating Zones 3-7 Zones Barrel and Screw Combination for Production Output

Product Description:

The Conical Twin Screw and Barrel is an advanced and highly efficient component designed for various industrial applications, especially in the plastics and polymer processing industries. This product features a meticulously engineered Conical Tandem Screw System that ensures optimal performance, high precision, and durability. It is crafted to meet the stringent demands of modern extrusion and compounding processes, making it a reliable choice for manufacturers seeking superior quality and consistent output.

At the core of this product is the Conical Twin Screw and Barrel structure, which offers enhanced mixing and conveying capabilities compared to traditional single screw systems. The conical design allows for better material flow, improved shear distribution, and reduced energy consumption during operation. This results in higher throughput, improved product homogeneity, and minimized degradation of sensitive materials, which is crucial for maintaining the integrity of advanced polymers and composite materials.

The Screw and Cylinder Unit is manufactured using high-grade Alloy Steel, ensuring exceptional strength, wear resistance, and longevity. Alloy Steel is selected for its ability to withstand the high temperatures and mechanical stresses encountered during extrusion processes. This material choice guarantees that the barrel and screw combination will deliver reliable performance over extended periods, reducing downtime and maintenance costs.

One of the critical technical specifications of this product is the exceptional Screw Straightness, maintained within 0.015mm tolerance. Such precision is vital to ensure smooth rotation, minimal vibration, and uniform material processing, which directly impacts the quality of the final product. The strict control over screw straightness also helps in achieving tighter tolerances in extrusion dimensions, which is essential for applications requiring high accuracy.

The barrel diameter of the Conical Twin Screw and Barrel ranges from 45mm to 300mm, providing versatility to accommodate a wide variety of extrusion machines and production scales. Whether it is for small-scale laboratory equipment or large industrial extruders, this product can be customized to fit specific operational requirements. This wide diameter range ensures adaptability and enables manufacturers to optimize their processing conditions for different materials and production volumes.

Barrel Cooling is another vital feature incorporated into the design, available in both Air Cooling and Water Cooling options. Effective cooling is essential to maintain the barrel’s temperature within the desired range, preventing overheating and thermal degradation of processed materials. Air cooling is suitable for applications with lower thermal loads or where water resources are limited, while water cooling provides superior heat dissipation for high-demand operations. This flexibility in cooling methods allows users to select the most appropriate option based on their process conditions and environmental considerations.

The Barrel and Screw Combination is engineered to work seamlessly together, providing a harmonized system that maximizes efficiency and product quality. The conical shape of the twin screws ensures continuous self-cleaning during operation, reducing material build-up and facilitating easier maintenance. This combination also enhances the mixing action, enabling consistent dispersion of additives and fillers, which is critical for producing high-performance materials.

In summary, the Conical Twin Screw and Barrel is a sophisticated, high-precision component designed to meet the evolving needs of the polymer processing industry. Its Conical Tandem Screw System, combined with the robust Screw and Cylinder Unit made from Alloy Steel, ensures durability and excellent performance. With a barrel diameter range of 45-300mm, a screw straightness tolerance of 0.015mm, and flexible barrel cooling options including air and water cooling, this product offers unmatched versatility and reliability. The optimized Barrel and Screw Combination delivers superior mixing, efficient heat management, and consistent product quality, making it an indispensable solution for modern extrusion and compounding applications.

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 92/188, is a high-performance Screw and Cylinder Unit designed and manufactured in China with ISO9001 certification. This product stands out for its robust construction, featuring screws with hardness rated at HRC 58-62 and barrels nitrided to the same hardness level, ensuring exceptional durability and wear resistance. With barrel diameters ranging from 45 to 300mm and customizable screw heating zones between 3 to 7, this Screw and Cylinder Unit offers versatility and precise temperature control, essential for various industrial applications.

This Conical Tandem Screw System is ideal for a wide range of processing occasions and scenarios. It is extensively used in plastic extrusion, compounding, and pelletizing, where the precise control of temperature and torque is critical for producing high-quality materials. The conical design allows for efficient material conveyance and mixing, making it suitable for processing polymers, rubber, and other composite materials. The barrel’s cooling system, which supports both air and water cooling, ensures consistent performance by maintaining optimal thermal conditions during prolonged operation.

In manufacturing setups where reliability and efficiency are paramount, the Jialong 92/188 model excels by offering consistent output and minimal downtime. Its conical tandem screw system facilitates enhanced mixing and blending, which is crucial in producing homogeneous materials for automotive parts, packaging, and consumer goods industries. The unit’s adaptability to different screw heating zones allows it to handle a variety of raw materials, including heat-sensitive compounds, ensuring product integrity and quality.

With a minimum order quantity of just one set and a competitive price of USD $9600 per set, the Jialong Conical Twin Screw and Barrel is an accessible yet advanced solution for businesses aiming to improve their processing capabilities. Delivered within 1 to 35 workdays and securely packaged in a wooden package, this product supports flexible procurement and timely project execution. Payment terms of T/T further facilitate smooth transactions for domestic and international clients.

Overall, the Jialong 92/188 Screw and Cylinder Unit is an essential component for industries requiring efficient, durable, and adaptable extrusion systems. Its conical tandem screw system design, precise heating control, and robust construction make it suitable for a variety of application scenarios, from small-scale production to large industrial manufacturing.

Customization:

Jialong presents the Conical Twin Screw and Barrel product, model number 92/188, proudly made in China and certified with ISO9001. Our product customization services cater to various requirements, ensuring the perfect Barrel and Screw Combination tailored to your needs.

We offer Injection Molding Screw Sets with Barrel diameters ranging from 45mm to 300mm, featuring 3 to 7 Screw Heating Zones for optimal temperature control. The barrels undergo nitriding treatment, achieving a hardness of HRC58-62, while the screws reach nitriding hardness levels between 950-1050HV, guaranteeing durability and performance.

The Barrel Cooling system can be customized to either Air or Water Cooling based on your process requirements. Packaging is secured with a wooden package to ensure safe delivery. Our minimum order quantity is 1 set, priced competitively at USD $9600 per set.

Delivery times vary from 1 to 35 workdays, and we accept payments via T/T terms. Trust Jialong for expert customization of your Barrel and Screw Combination, ensuring efficient and reliable injection molding solutions.

Support and Services:

Our Conical Twin Screw and Barrel product is designed to deliver superior performance and reliability in various industrial applications. For technical support, our team of experts is available to assist you with installation, operation, and maintenance guidance to ensure optimal functionality and longevity of your equipment.

We offer comprehensive services including troubleshooting, repair, and replacement of parts to minimize downtime and enhance productivity. Our support also includes customized training programs for your staff to effectively operate and maintain the Conical Twin Screw and Barrel system.

Additionally, we provide detailed documentation, including user manuals, maintenance schedules, and performance optimization tips to help you get the most out of your investment. Our commitment is to ensure that your equipment operates efficiently and meets your specific process requirements.

For ongoing support, we recommend regular inspections and preventive maintenance services, which can be arranged through our service team. By partnering with us, you gain access to industry-leading expertise and a dedicated support network focused on your success.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-corrosive material to prevent rust and corrosion. It is then secured in a custom-fitted wooden crate designed to absorb shocks and vibrations.

The packaging includes cushioning materials such as foam inserts and padding to safeguard the delicate components from impact. All parts are labeled clearly, and the crate is marked with handling instructions to ensure careful transportation.

For shipping, we utilize reliable carriers experienced in handling industrial equipment. The product can be shipped via sea, air, or land freight depending on customer requirements and destination. Tracking information is provided to keep customers informed throughout the delivery process.

Upon arrival, customers are advised to inspect the packaging and product for any signs of damage and report any discrepancies immediately. Proper unpacking instructions are included to facilitate safe handling and installation of the Conical Twin Screw and Barrel.